DJ-1000 Cantilever Single-Twist Cabling Machine

Performance
This series of equipment adopts PLC program control, frequency conversion speed regulation, and pneumatic control. The cantilever cable twisting mechanism, bobbin winding mechanism, and reciprocating traverse mechanism all adopt mechanical linkage and pneumatic linkage dual control to ensure that the unit has excellent synchronization since startup.
It has functions such as normal operation, slow stop, and emergency stop, while ensuring stable twisting pitch and small error. This series of cable units is unique in production line design and advanced in technology. It is the preferred product for serial production of cable and wrapping.

List of the entire production line:

Horizontal tension pay-off: A device that maintains constant tension when the wire is fed into the production line.
PLC Siemens electric control box: An advanced control system used to manage the operation of the production line, ensuring precision and accuracy at every step.
Wire collection device: A device that collects the stranded wires and prepares them for the next production stage.
Wrapping machine: A device that wraps the stranded wires with a protective layer such as an insulation layer or a shielding layer.
Cantilever single twisting main machine: The main machine in the production line, which twists multiple wires together to form a thicker wire for various purposes. The machine is designed with a cantilever structure to ensure stability and accuracy during the twisting process.

Equipment configuration

• 630mm pay-off rack:
• Bobbin size: PND630
• Pay-off head quantities: 12 heads
• Tension Form: electromagnetism type.
• 000 full automatic cantilever single twist machine
• Purpose: (1) PVC, PE, PDF, PDFA, SVJ and other coated core stranded synchronous tape;
• All kinds of pure copper, copper-clad steel, copper-clad aluminum and other multi strand conductor bundle wire collection;
• Applicable single wire diameter: Φ 0.7 ~ 6.0mm coated wire; Φ 0.05 ~ 2.5mm conductor
• Wire diameter after stranding: Φ 20mm max;
•  Stranding distance range: 30 ~ 400mm < man machine interface arbitrary setting type >;
• Rotating speed of swivel arm: 600rpm / max, constant speed: 500rpm;
• Range of row spacing: 2 ~ 22mm < arbitrary setting of man-machine interface >;
• Coiling reel: the iron shaft and plastic shaft are common, and the detailed dimensions must be provided by the user;
• Take-up bobbin size: Φ1000mm

Power:
 (1) Rotating arm power: 20HP AC induction motor (domestic famous brand)) + high-quality vector frequency converter;
(2) Take-up power: 5HP * 6P AC induction motor (domestic famous brand) + high quality vector frequency converter;
(3) Displacement power: 1HP / 1:10 reduction motor (imported from Taiwan) + high quality vector frequency converter;
Shaft installation and unloading mode: electric oil pressure pump + oil pressure cylinder. Click the button during operation, which is convenient for operation.
Machine brake mode: pneumatic disc brake is adopted.

Electric control system:
Microcomputer man-machine interface control is adopted Automatic calculation and control of twist distance and row distance, using world famous Siemens program controller, stable performance and high control precision It adopts the first brand of Weilun touch screen in Taiwan, with friendly interface, high resolution and convenient operation.

The machine program is designed by experienced engineers for many years and integrates multiple functions into a complete set of control system. It includes whether to stop the machine when the wire is broken. Generally, the machine will be stopped when the wire is broken. However, in special cases, for example, when multiple conductor bundles are assembled, there is no need to stop the machine. The machine can also choose whether to stop quickly or slowly in the man-machine interface, In addition, whether to brake and stop the machine after the meter number arrives. The machine part has quite protection functions. The machine can not be started if the shield door of the machine is not closed. If the door is opened incorrectly during operation, the machine will immediately brake and stop. The pallet lifting table cannot be started until it falls to the bottom, so as to prevent other accessories from being hit during the operation of the swivel arm. prompts in the touch screen in case of misoperation and fault of the machine. Press the prompts to release the alarm
 Low voltage electrical appliances of electric control system are famous brands such as Schneider of France, PLC: Siemens, Touch screen:Weilun, Frequency converter: Inovance.
Machine total length: 15 meters.

Other
The total power consumption of the machine is about 22KW. The power supply is required to be three-phase five wire system 380V.50Hz.
The air pressure required by the machine is 5kg
Machine routing direction:
Machine paint color: Customized.