800mm Single Twist Machines Rotating equipment

1. Application:
use for various power wire, CAT5,ultra CAT5 and CAT6 data cable,commumication cable and other twist.
Equipment characteristics:
The machine is designed and manufactured with improved technology in Taiwan. It has the characteristics of low noise and low loss. It has stable performance and simple operation. It can set the twist distance steplessly through PLC.
The whole machine adopts cantilever structure, pneumatic and hydraulic brake, magnetic powder tension take-up, electrical and bearings are imported from Taiwan and Japan, the frame is assembled and welded by steel plate, bore milling, high concentric precision, processing accessories, quenching and tempering, and fine grinding.

2.Main components:
Φ630mm double bobbin active payi-off frame:5 Set 
Concentric wrapping machine:1 Set
Assembling wire rack:1 Set
Touch screen + PLC electric cabinet:1 Set
Φ800 full automatic setting cantilever single twist machine:1 Set

3.    Parameter of each component:
3.1    Double bobbin power active paying off frame:
3.1.1. Bobbin size: Φ 500mm (detailed size provided by the user);
3.1.2. Maximum linear speed: max90m / min; 
3.1.3. Top shaft mode: manual shaft core type;
3.1.4. Disconnection shutdown and linkage host shutdown;
3.1.5. Tension control: Tension swing rod + counterweight,
3.1.6. Power transmission: 1HP precision reduction motor + vector frequency converter.

3.2    Concentric wrapping machine:
3.2.1. Type: single head split center wrapping; High speed and tight wrapping
3.2.2. Power: 3HP AC induction motor + high-quality vector frequency converter;
3.2.3. The wrapping direction can switch the forward wrapping /
 reverse wrapping arbitrarily in the touch screen;
3.2.4. Tape turntable: (1) spool diameter:
 Φ 370mm (2) tape width: 8mm ~ 25mm (3-2) aperture: 2 ";
3.2.5. Applicable materials: aluminum foil, Mylar, cotton paper, 
 non-woven fabric and other materials are applicable
3-2.6. Tape wrapping pitch: stepless adjustment of motor speed,;
3.2.7. Tension adjustment: it can be adjusted in the touch screen and can be adjusted arbitrarily during operation. After setting relevant parameters, it can be automatically tracked and adjusted, and the tension is constant;
3.2.8. Wrapping speed: 2000rpm / max, with different materials and different wind resistance. The actual operation depends on the materials and must be used together with the single winch
3.2.9. Tension control type: touch screen setting + Siemens PLC control + precision tension plate automatic tracking output
3-2.10 all bearings of the tape wrapping machine shall be NSK / SKF imported from Japan
3.2.11 the wrapped tension magnetic particle clutch adopts the first famous brand "Weizheng" in China, with stable quality

3.3 Φ800 full automatic setting cantilever single twist machine:
3.3.1. Purpose: 
(1) PVC, PE, PDF, PDFA, SVJ and other coated core 
stranded synchronous tape;
(2) All kinds of pure copper, copper-clad steel, 
copper-clad aluminum and other multi strand
 conductor bundle wire collection;
3.3.2. Applicable single wire diameter: 
Φ 0.7 ~ 6.0mm coated wire; Φ 0.05 ~ 2.5mm conductor
3.3.3. Wire diameter after stranding: Φ 18mm max;
3.3.4. Stranding distance range: 30 ~ 400mm < 
man machine interface arbitrary setting type >;
3.3.5. Rotating speed of swivel arm: 600rpm / max, constant speed: 500rpm;
3.3.6. Range of row spacing: 2 ~ 22mm < arbitrary setting of man-machine interface >;
3.3.7. Coiling reel: the iron shaft and plastic shaft are common, and the detailed dimensions must be provided by the user;
3.3.8. Power:
(1) Rotating arm power: 20HP AC induction motor+ high-quality vector frequency converter;
(2) Take-up power: 5HP * 6P AC induction motor  + high quality vector frequency converter;
(3) Displacement power: 1HP / 1:10 reduction motor + high quality vector frequency converter;
3.3.9 Longitudinal wrapping machine: applicable wrapping size: 400mm outer diameter, 2 " -  3" inner hole, general purpose, installed on the side of the marshalling frame

3.3.10. Electric control system: microcomputer man-machine interface control, automatic calculation control of twist distance and arrange line distance, Siemens program controller, stable performance and high control precision. Taiwan's first brand Weilun touch screen is adopted, with friendly interface, high resolution and convenient operation.

The machine program is designed by experienced engineers for many years. It is a complete set of multi-functional control system, including whether to stop the machine when the wire is broken. Generally, the machine needs to stop the machine when the wire is broken. However, in special cases, such as the collection of multiple conductor bundles, the machine does not need to stop the machine. The mode of line breaking shutdown can also choose whether to stop quickly or slowly in the man-machine interface, and whether to stop the machine when the meter number arrives, The machine part has quite complete protection functions. The machine can not be started if the shield door of the machine is not closed properly. If the door is opened incorrectly during operation, the machine will immediately brake and stop, and the pallet lifting table cannot be started until it falls to the bottom, so as to prevent other accessories from being hit during the operation of the swivel arm. There are protection switches on the left and right of the take-up travel car, and the machine will automatically stop when it encounters the protection switch at the left and right limits, There are Chinese prompts on the touch screen in case of misoperation and fault of the machine. Press the prompts to release the alarm

Superior tape tension:
Before start-up, several key parameters such as "start tension", "final tension" and "brake tension", "total length of wrapping tape " and "meter counter of wrapping tape" shall be properly set for the wrapped materials. The wrapping tape tension will automatically reduce the tension value as the paper tape becomes less and less, so as to ensure that the tension of the material itself is basically constant
3.3.11. Low voltage electrical appliances of electric control system are famous brands such as Schneider, Chint
3.3.12. Machine line height ----- 980mm
3.3.13. Shaft installation and unloading mode: electric oil pressure pump + oil pressure cylinder. Click the button during operation, which is convenient for operation
3.3.14. Machine brake mode: pneumatic disc brake

4.Other
4.1. The total power consumption of the machine is about 22KW. The power supply is required to be three-phase five wire system 380V.60Hz.
4.2. The air pressure required by the machine is 5kg
4.3. Machine routing direction:
4.4. Machine paint color: Customized.